Skytrak 6036 Service Manual Bedienungsanleitung Seite 202
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Section 10. Electrical System
10-8
Model 6036 S/N 9B0499 and Before
Electrical System Circuits
Use with Fig. 10.5 Electrical System
Wire No. Color Gauge From To
1 Black 14 Ignition Key Switch (24) Park Lock Brake Switch (46)
2 White 14 Hour Meter (50) Ground
2 White 14 Warning Lights Test Switch (47) Ground
2 White 14 Fuel Level Gauge (52) Ground
2 White 14 Steer Select Solenoid (55) Ground
2 White 14 Steer Select Solenoid (55) Ground
2 White 14 Park Lock Release Valve Solenoid (56) Ground
3 Red 10 6 A Circuit Breaker (12) Ignition Key Switch (24)
4 Yellow 14 Engine Low Oil Pressure Switch (31) Brake Hydraulic Pump Solenoid
5 Yellow 8 Alternator (39) Starter Solenoid (38)
6 Yellow 16 Alternator (39) Alternator Warning Light (51)
7 Not Used
8 Yellow 14 Steer Select Switch (48) Steer Select Solenoid (55)
9 Yellow 14 Steer Select Switch (48) Steer Select Solenoid (55)
10 Red 14 6 A Circuit Breaker (12) Low Oil Pressure Switch (31)
11 Red 14 6 A Circuit Breaker (12) Steer Select Switch (48)
12 Red 16 6 A Circuit Breaker (12) Hourmeter (50)
12 Red 16 6 A Circuit Breaker (12) Fuel Level Gauge (52)
13 Yellow 16 Warning Lights Gauge (51) Warning Lights Test Switch (47)
14 Black 14 Park Lock Brake Switch (46) Neutral Start Switch (35)
15 Yellow 16 Water Temperature Switch (33) Water Temperature Light (51)
16 Yellow 16 Engine Oil Pressure Switch (29) Engine Oil Pressure Light (51)
17 Yellow 16 Fuel Level Sender (42) Fuel Gauge (52)
18 Yellow 16 Transmission Temperature Switch (27) Transmission Warning Light (51)
19 Black 10 Starter Relay (36) Starter Solenoid (38)
20 Yellow 12 Circuit Breaker Bracket (13) Frame Ground at Battery
21 Yellow 16 Fuel Level Sender (42) Hydraulic Pump (40) Case Ground
22 Red 16 6 A Circuit Breaker (12) Warning Lights Gauge (51)
23 Not Used
24 Red 14 10 A Circuit Breaker (11) Horn Button Switch (49)
24 Red 14 10 A Circuit Breaker (11) Reverse Switch (53)
25 Yellow 14 Horn Button Switch (49) Horn (25)
26 Red 10 40 A Circuit Breaker (10) Ignition Key Switch (24)
27 Red 10 40 A Circuit Breaker (10) Starter Solenoid (38)
28 Yellow 16 Fuel Run Solenoid (34) Ground to Engine
29 Black 10 Starter Relay (36) Starter Solenoid (38)
30 Red 14 6 A Circuit Breaker (12) Air Circulation Fan (43)
31 Yellow 14 Reverse Switch (53) Backup Alarm (16)
32 Red 14 6 A Circuit Breaker Washer/Wiper Switch (44)
33 Yellow 14 Windshield Washer (23) Washer/Wiper Switch (44)
34 Yellow 16 Ignition Key Switch (24) Fuel Run Solenoid (34)
35 Yellow 16 Not Used
36 Black 10 Ignition Key Switch (24) Thermo Start Plug (61)
37 Black 14 Starter Relay (36) Neutral Start Switch (35)
38 Yellow 16 Not Used
38 Yellow 16 6 A Circuit Breaker (12) 10 A Circuit Breaker (10)
39 White 14 Park Lock Brake Light (45) Ground
40 Not Used
41 Yellow 14 Park Lock Release Valve Solenoid (56) Park Lock Brake Switch (46)
42 Yellow 14 6 A Circuit Breaker Park Lock Brake Switch (46)
- Service Manual 1
- Effectivity Page 3
- SECTION CONTENTS 5
- Danger ! 7
- 1.3 PERSONAL CONSIDERATIONS 8
- 1.4 EQUIPMENT CONSIDERATIONS 8
- 1.5 GENERAL CONSIDERATIONS 9
- 1.7 FINAL WORD 10
- SECTION 2 12
- GENERAL INSTRUCTIONS 12
- 2.3 REPLACEMENT 13
- 2.4 HOSES AND TUBES 13
- 2.1 INTRODUCTION 13
- 2.2 CLEANING 13
- 2.7 TORQUES 14
- 2.5 BEARINGS 14
- 2.6 PRESSURE TESTING 14
- AND ADJUSTMENT 14
- 2.8 PAINTING 15
- 2.10 FLUID LEVELS AND 16
- LUBRICATION 16
- 2.9 AFTER SERVICE STARTUP 16
- AND CHECKS 16
- IMPORTANT: 17
- SECTION 3 19
- Section 3. Boom 20
- GOOSENECK 20
- OUTER BOOM 21
- 3.1.3 Outer Boom Replacement 23
- 3.1.4 Chain Replacement 27
- 3.1.5 Chain Lubrication 28
- 3.1.6 Chain Tension Check 28
- 3.1.8 Wear Pad Replacement 29
- 3.1.9 Hose Tensioning 30
- 3.3 QUICK ATTACH 33
- ASSEMBLY 33
- 3.4 TROUBLESHOOTING 34
- 3.5 SPECIFICATIONS 35
- SECTION 4 37
- OPERATOR'S CAB 37
- 4.2.2 Travel Select and 38
- Range Select Levers 38
- 4.2.3 Boom Control and Grille 40
- 4.3 MECHANICAL FOOT 41
- CONTROLS 41
- FUEL PUMP 43
- 4.4 REAR VIEW MIRRORS 44
- SECTION 5 46
- Tube within Tire 49
- Three Piece Wheel 50
- 5.1.2 Demounting Tire 50
- 5.1.11 Mounting Tire 53
- 5.1.12 Mounting Standard Tire 53
- 5.1.13 Mounting Optional Tire 54
- 5.2.6 Park Lock Unit 66
- 5.2.7 Carrier Assembly 68
- 5.4 SPECIFICATIONS 72
- 5.5 TROUBLESHOOTING 73
- SECTION 6 75
- DRIVE SHAFTS AND DROP BOX 75
- 6.2 DROP GEAR BOX 77
- 6.3 SPECIFICATIONS 78
- 7.2 HOW TO TOW 82
- THE FORKLIFT 82
- 7.3 HOW TO DRAIN 82
- TRANSMISSION 82
- Section 7. Transmission 83
- 7.9 TROUBLESHOOTING 84
- 7.10 SPECIFICATIONS 85
- 8.1 ENGINE PREVENTIVE 88
- MAINTENANCE 88
- 8.1.4 250 Hour Intervals 90
- 8.1.5 500 Hour Intervals 91
- 8.1.6 1,000 Hour Intervals 92
- 8.2 ENGINE COOLING SYSTEM 95
- 8.4.5 Fuel Lift Pump 99
- 8.4.6 Fuel Filter 100
- Section 8. Engine 101
- 8.4.7 Fuel Injection Pump 102
- Caution ! 103
- Warning ! 103
- 8.6 ENGINE REMOVAL 105
- 8.8 ENGINE INSTALLATION 107
- 8.7 ENGINE OVERHAUL 107
- 8.9 HEAD TORQUE CHECK 110
- 8.10 STEM TIP TO ROCKER 110
- ARM CLEARANCE 110
- 8.11 ENGINE STORAGE 111
- 8.12 TROUBLESHOOTING 112
- Example: 115
- 9.1.2 Boom Extend/Retract 118
- Section 9. Hydraulic System 121
- 9.1.4 Frame Tilt Circuit 124
- 9.1.5 Brake Circuits 127
- 9.1.6 Power Steering Circuit 130
- Refer to paragraph 9.2a 138
- S/N 8L0333 AND BEFORE 165
- Threadlocker 242 178
- IMPORTANT 179
- DO NOT operate any boom or 179
- 9.5 TROUBLESHOOTING 184
- 9.6 SPECIFICATIONS 191
- 9.6 SPECIFICATIONS (cont.) 192
- SECTION 10 194
- ELECTRICAL SYSTEM 194
- 10.2 WARNING DEVICES 196
- 10.2.2 Backup Alarm 197
- 10.4 CIRCUIT BREAKERS 198
- 10.3 WIRING HARNESSES 198
- Section 10. Electrical System 200
- Electrical System Circuits 202
- 10.5 STARTING CIRCUIT 203
- 10.5.3 Starter 208
- 10.5.4 Starting Motor Relay 213
- Weather Starting 214
- 10.6 CHARGING CIRCUIT 215
- Size of Battery 225
- Temperature 225
- State-of-Charge 225
- 10.7 SWITCHES 227
- AND SOLENOIDS 227
- OFF RUN THERMO START START 228
- Terminals 228
- 10.7.2 Neutral Start Switch 229
- 10.7.3 Fuel Run Solenoid 229
- 10.7.4 Park Lock Switch 230
- 10.7.6 Reverse Switch 233
- 10.7.7 Steering Select Switch 233
- 10.8 GAUGES AND INDICATOR 234
- 10.8.3 Hourmeter 235
- 10.8.4 Warning Lights 236
- 10.8.5 Engine 237
- Low Oil Pressure Sender 237
- 10.8.6 Engine Coolant 238
- High Temperature Sender 238
- 10.8.8 Transmission 238
- 10.8.9 Fuel Gauge 239
- Lighting System Circuits 242
- 10.9 OPTIONAL 243
- LIGHTING SYSTEM 243
- 10.9.2 Momentary Brake Light 245
- (Stop Light) 245
- 10.10 WINDSHIELD 246
- WASHER/WIPER 246
- Reservoir (Enclosed Cab Only) 247
- 10.12 CAB HEATER 252
- (ENCLOSED CAB ONLY) 252
- 10.11 FAN SWITCH AND FAN 252
- MOTOR (OPTIONAL) 252
- (Enclosed Cab Only) 254
- 10.13 EMERGENCY BRAKING 255
- AND STEERING SYSTEM 255
- Hydraulic Pump 256
- (S/N 7P0013 and Before) 256
- (S/N 7P0014 thru 9B0499) 257
- 10.14 TROUBLESHOOTING 258
- CONTENTS 258
- Important: Never jumper a 260
- IMPORTANT: Use only 265
- 10.15 SPECIFICATIONS 277
- JLG Worldwide Locations 280
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