Skytrak 6036 Service Manual Bedienungsanleitung Seite 194
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Section 10. Electrical System
10-1
Model 6036 S/N 9B0499 and Before
10.8.5 Engine Low Oil Pressure Switch 10-43
10.8.6 Engine Coolant
High Temperature Sender 10-44
10.8.7 Alternator Not Charging Light 10-44
10.8.8 Transmission
High Temperature Sender 10-44
10.8.9 Fuel Gauge 10-45
10.9 OPTIONAL LIGHTING SYSTEM 10-49
10.9.1 Directional and
Emergency Flasher Switch 10-49
10.9.2 Momentary Brake Light
(Stop Light) 10-51
10.9.3 Momentary Brake Light Switch 10-51
10.9.4 Headlight and
Rear Work Light Switch 10-52
10.10 WINDSHIELD WASHER/WIPER 10-52
10.10.1 Windshield Washer/Wiper Switch
(Enclosed Cab Only) 10-52
10.10.2 Windshield Washer Motor and
Reservoir (Enclosed Cab Only) 10-53
10.10.3 Windshield Wiper Motor
(Enclosed Cab Only) 10-55
10.11 FAN SWITCH AND
FAN MOTOR (OPTIONAL) 10-58
10.12 CAB HEATER
(ENCLOSED CAB ONLY) 10-58
10.12.1 Cab Heater Switch
(Enclosed Cab Only) 10-58
10.12.2 Heater Fan Motor and Coil
(Enclosed Cab Only) 10-60
10.13 EMERGENCY BRAKING
AND STEERING SYSTEM 10-61
10.13.1 Low Oil Pressure Switch 10-61
10.13.2 Steering and
Emergency Hydraulic Pump
(S/N 7P0013 and Before) 10-62
10.13.3 Steering and
Emergency Hydraulic Pump
(S/N 7P0014 and After) 10-63
10.14 TROUBLESHOOTING 10-64
10.15 SPECIFICATIONS 10-83
10.1 SYSTEM COMPONENTS 10-2
10.1.1 Service Warnings
and Recommendations 10-2
10.1.2 Effective Ground Connections 10-3
10.2 WARNING DEVICES 10-3
10.2.1 Horn 10-3
10.2.2 Backup Alarm
and Reverse Switch 10-4
10.2.3 Park Lock Warning Light 10-4
10.2.4 Warning Lights 10-5
10.3 WIRING HARNESSES 10-5
10.4 CIRCUIT BREAKERS 10-5
10.5 STARTING CIRCUIT 10-9
10.5.1 Testing Starter in Forklift 10-10
10.5.2 How to Check Voltage Loss
in the Starting Circuit 10-12
10.5.3 Starter 10-14
10.5.4 Starting Motor Relay 10-19
10.5.5 Thermo Start Plug
for Cold Weather Starting 10-20
10.6 CHARGING CIRCUIT 10-21
10.6.1 Alternator 10-21
10.6.2 Batteries 10-29
10.7 SWITCHES AND SOLENOIDS 10-33
10.7.1 Ignition (Key) Switch 10-33
10.7.2 Neutral Start Switch 10-35
10.7.3 Fuel Run Solenoid 10-35
10.7.4 Park Lock Switch 10-36
10.7.5 Park Lock Release
Valve Solenoid 10-37
10.7.6 Reverse Switch 10-39
10.7.7 Steer Select Switch 10-39
10.7.8 Steer Select Valve Solenoid 10-40
10.8 GAUGES AND
INDICATOR LIGHTS 10-40
10.8.1 Removal of the Gauge Cluster 10-40
10.8.2 Installation of the Gauge Cluster 10-40
10.8.3 Hourmeter 10-41
10.8.4 Warning Lights 10-42
Par. Title Page
Par. Title Page
CONTENTS
SECTION 10
ELECTRICAL SYSTEM
- Service Manual 1
- Effectivity Page 3
- SECTION CONTENTS 5
- Danger ! 7
- 1.3 PERSONAL CONSIDERATIONS 8
- 1.4 EQUIPMENT CONSIDERATIONS 8
- 1.5 GENERAL CONSIDERATIONS 9
- 1.7 FINAL WORD 10
- SECTION 2 12
- GENERAL INSTRUCTIONS 12
- 2.3 REPLACEMENT 13
- 2.4 HOSES AND TUBES 13
- 2.1 INTRODUCTION 13
- 2.2 CLEANING 13
- 2.7 TORQUES 14
- 2.5 BEARINGS 14
- 2.6 PRESSURE TESTING 14
- AND ADJUSTMENT 14
- 2.8 PAINTING 15
- 2.10 FLUID LEVELS AND 16
- LUBRICATION 16
- 2.9 AFTER SERVICE STARTUP 16
- AND CHECKS 16
- IMPORTANT: 17
- SECTION 3 19
- Section 3. Boom 20
- GOOSENECK 20
- OUTER BOOM 21
- 3.1.3 Outer Boom Replacement 23
- 3.1.4 Chain Replacement 27
- 3.1.5 Chain Lubrication 28
- 3.1.6 Chain Tension Check 28
- 3.1.8 Wear Pad Replacement 29
- 3.1.9 Hose Tensioning 30
- 3.3 QUICK ATTACH 33
- ASSEMBLY 33
- 3.4 TROUBLESHOOTING 34
- 3.5 SPECIFICATIONS 35
- SECTION 4 37
- OPERATOR'S CAB 37
- 4.2.2 Travel Select and 38
- Range Select Levers 38
- 4.2.3 Boom Control and Grille 40
- 4.3 MECHANICAL FOOT 41
- CONTROLS 41
- FUEL PUMP 43
- 4.4 REAR VIEW MIRRORS 44
- SECTION 5 46
- Tube within Tire 49
- Three Piece Wheel 50
- 5.1.2 Demounting Tire 50
- 5.1.11 Mounting Tire 53
- 5.1.12 Mounting Standard Tire 53
- 5.1.13 Mounting Optional Tire 54
- 5.2.6 Park Lock Unit 66
- 5.2.7 Carrier Assembly 68
- 5.4 SPECIFICATIONS 72
- 5.5 TROUBLESHOOTING 73
- SECTION 6 75
- DRIVE SHAFTS AND DROP BOX 75
- 6.2 DROP GEAR BOX 77
- 6.3 SPECIFICATIONS 78
- 7.2 HOW TO TOW 82
- THE FORKLIFT 82
- 7.3 HOW TO DRAIN 82
- TRANSMISSION 82
- Section 7. Transmission 83
- 7.9 TROUBLESHOOTING 84
- 7.10 SPECIFICATIONS 85
- 8.1 ENGINE PREVENTIVE 88
- MAINTENANCE 88
- 8.1.4 250 Hour Intervals 90
- 8.1.5 500 Hour Intervals 91
- 8.1.6 1,000 Hour Intervals 92
- 8.2 ENGINE COOLING SYSTEM 95
- 8.4.5 Fuel Lift Pump 99
- 8.4.6 Fuel Filter 100
- Section 8. Engine 101
- 8.4.7 Fuel Injection Pump 102
- Caution ! 103
- Warning ! 103
- 8.6 ENGINE REMOVAL 105
- 8.8 ENGINE INSTALLATION 107
- 8.7 ENGINE OVERHAUL 107
- 8.9 HEAD TORQUE CHECK 110
- 8.10 STEM TIP TO ROCKER 110
- ARM CLEARANCE 110
- 8.11 ENGINE STORAGE 111
- 8.12 TROUBLESHOOTING 112
- Example: 115
- 9.1.2 Boom Extend/Retract 118
- Section 9. Hydraulic System 121
- 9.1.4 Frame Tilt Circuit 124
- 9.1.5 Brake Circuits 127
- 9.1.6 Power Steering Circuit 130
- Refer to paragraph 9.2a 138
- S/N 8L0333 AND BEFORE 165
- Threadlocker 242 178
- IMPORTANT 179
- DO NOT operate any boom or 179
- 9.5 TROUBLESHOOTING 184
- 9.6 SPECIFICATIONS 191
- 9.6 SPECIFICATIONS (cont.) 192
- SECTION 10 194
- ELECTRICAL SYSTEM 194
- 10.2 WARNING DEVICES 196
- 10.2.2 Backup Alarm 197
- 10.4 CIRCUIT BREAKERS 198
- 10.3 WIRING HARNESSES 198
- Section 10. Electrical System 200
- Electrical System Circuits 202
- 10.5 STARTING CIRCUIT 203
- 10.5.3 Starter 208
- 10.5.4 Starting Motor Relay 213
- Weather Starting 214
- 10.6 CHARGING CIRCUIT 215
- Size of Battery 225
- Temperature 225
- State-of-Charge 225
- 10.7 SWITCHES 227
- AND SOLENOIDS 227
- OFF RUN THERMO START START 228
- Terminals 228
- 10.7.2 Neutral Start Switch 229
- 10.7.3 Fuel Run Solenoid 229
- 10.7.4 Park Lock Switch 230
- 10.7.6 Reverse Switch 233
- 10.7.7 Steering Select Switch 233
- 10.8 GAUGES AND INDICATOR 234
- 10.8.3 Hourmeter 235
- 10.8.4 Warning Lights 236
- 10.8.5 Engine 237
- Low Oil Pressure Sender 237
- 10.8.6 Engine Coolant 238
- High Temperature Sender 238
- 10.8.8 Transmission 238
- 10.8.9 Fuel Gauge 239
- Lighting System Circuits 242
- 10.9 OPTIONAL 243
- LIGHTING SYSTEM 243
- 10.9.2 Momentary Brake Light 245
- (Stop Light) 245
- 10.10 WINDSHIELD 246
- WASHER/WIPER 246
- Reservoir (Enclosed Cab Only) 247
- 10.12 CAB HEATER 252
- (ENCLOSED CAB ONLY) 252
- 10.11 FAN SWITCH AND FAN 252
- MOTOR (OPTIONAL) 252
- (Enclosed Cab Only) 254
- 10.13 EMERGENCY BRAKING 255
- AND STEERING SYSTEM 255
- Hydraulic Pump 256
- (S/N 7P0013 and Before) 256
- (S/N 7P0014 thru 9B0499) 257
- 10.14 TROUBLESHOOTING 258
- CONTENTS 258
- Important: Never jumper a 260
- IMPORTANT: Use only 265
- 10.15 SPECIFICATIONS 277
- JLG Worldwide Locations 280
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