Skytrak 10054 Operation Manual Bedienungsanleitung

8990502 CPrinted in U.S.A. 2/07OWNERS/OPERATORSMANUALModel 10054(S/N 19080 thru 19987and S/N 0160002340 thru 0160029586)Keep this manual with the vehi

8Model 10054 Rev. 11/03Safety PracticesAvoidance SymbolsOH2320OH2330OH2310OH2270OH2280OH2290Keep Lit Cigarettes AwayKeep Away From Rotating Fan Blades

98Model 10054 Rev. 11/03Emergency Operations4. Position the towing vehicle in place. Attach any chains needed to secure the disabled vehicle.5. Attach

Emergency Operations99Model 10054 Rev. 11/03This section discusses emergency boom lowering procedures:Part I In case of loss of engine power or hydra

100Model 10054 Rev. 11/03Emergency OperationsPart ll - Hydraulic Line FailureIn case of hydraulic line failure, there are step-by-step procedures avai

Emergency Operations101Model 10054 Rev. 11/03In any case of hydraulic line failure, it is critical to correctly identify which hydraulic line has fail

102Model 10054 Rev. 11/03Emergency Operations1. Clear the area of any unnecessary personnel.2. Place the travel select lever in (N) NEUTRAL, move the

Emergency Operations103Model 10054 Rev. 11/0312. Slowly lower the boom and ground the carriage and/or attachment.13. Shut off the engine.14. Completel

104Model 10054 Rev. 11/03Emergency OperationsUSE IN CASE OF:BOOM LIFT LINE FAILURE (Lift Cylinders to Control Valve)BOOM EXTEND LINE FAILURE1. Clear t

Emergency Operations105Model 10054 Rev. 11/0312. Return to the cab, fasten your seat belt and start the engine.13. Cycle the lift cylinder several tim

106Model 10054 Rev. 11/03Emergency OperationsBOOM LOWER LINE FAILURE (Lift Cylinders to Control Valve)1. Clear the area of any unnecessary personnel.

Emergency Operations107Model 10054 Rev. 11/039. Check the hydraulic oil level and add oil if needed.10. Remove the blocking or support from the outer

Safety Practices9Model 10054 Rev. 11/03Avoidance Symbols (cont’d)OH2260OH2250OH2240OH2230OH2170Engage Parking BrakeDo Not Travel With Personnel In Wor

108Model 10054 Rev. 11/03Emergency Operations12. Tilt the carriage and/or attachment upward if necessary for clear-ance before retracting the boom.13.

Emergency Operations109Model 10054 Rev. 11/03BOOM RETRACT LINE FAILURE 1. Clear the area of any unnecessary personnel.2. Place the travel select lever

110Model 10054 Rev. 11/03Emergency OperationsNOTE: If a replacement hose is not available, the adjacent boom extend line (1) can be used to replace th

Emergency Operations111Model 10054 Rev. 11/031OH19312211

112Model 10054 Rev. 11/03General MaintenanceGeneral MaintenanceThis section of the manual contains a maintenance schedule and checklist with reference

General Maintenance113Model 10054 Rev. 11/0310 Hour IntervalsMaintenance Schedule And ChecklistDrain Fuel/Water SeparatorCheck Engine Coolant LevelChe

114Model 10054 Rev. 11/03General MaintenanceAt First 50 Hours of Use50 Hour IntervalsChange Engine Oiland FilterChange Transmission FilterChange Hydra

General Maintenance115Model 10054 Rev. 11/03250 Hour Intervals500 Hour IntervalsChange Air FilterLubricate Pivot PointsChange Engine Oil and FilterPar

116Model 10054 Rev. 11/03General Maintenance1000 Hour IntervalsCheck Boom Chain Tension Inspect Wear PadsChange Transmission Oil And FilterParagraph R

General Maintenance117Model 10054 Rev. 11/032000 Hour IntervalsChange Engine CoolantParagraph Ref.3BOH20702000

10Model 10054 Rev. 11/03Safety Practices1. Seat BeltAlways fasten the seat belt before starting the engine.2. Clothing and Safety GearDO NOT wear loos

118Model 10054 Rev. 11/03General MaintenanceLubricate the following grease fittings using Multi-Purpose Grease (MPG):A. Carriage pivot pins...

General Maintenance119Model 10054 Rev. 11/032/2/GABCDEF (Qty. 2)HIJCBKGGHHKGJGLLubrication PointsOH2840

120Model 10054 Rev. 11/03General MaintenanceNEVER operate the vehicle without the air cleaner assembly and both filters in place.A. Filter Check1. Gro

General Maintenance121Model 10054 Rev. 11/033. Remove dust from vacuator valve by squeezing bottom of vacuator (4) to allow loose particles to fall ou

122Model 10054 Rev. 11/03General MaintenanceTo change elements:1. Pull the air cleaner cover lock (1) OUT, turn the air cleaner cover (2) counterclock

General Maintenance123Model 10054 Rev. 11/03C. Air Intake System-Inspection Inspect the intake piping for cracked hoses, loose clamps or punctures whi

124Model 10054 Rev. 11/03General MaintenanceA. Engine Coolant Level Check 1. Level the vehicle, ground the carriage, place the travel select lever in

General Maintenance125Model 10054 Rev. 11/03B. Drain And Flush Radiator 1. Level the vehicle, ground the carriage, place the travel select lever in (N

126Model 10054 Rev. 11/03General MaintenanceNOTE: Use the hose attached to the petcock to allow draining directly into a container.4. Allow coolant to

General Maintenance127Model 10054 Rev. 11/03Engine Oil RecommendationsThe use of quality engine oil combined with the appropriate oil and filter chang

Safety Practices11Model 10054 Rev. 11/03C. Ether or High Energy Starting AidsThe engine utilizes a grid heating system inside the induction manifold f

128Model 10054 Rev. 11/03General Maintenance4. If oil is low, remove oil fill cap (1) and add 15W40 motor oil that at least meets the manufacturers mi

General Maintenance129Model 10054 Rev. 11/03B. Oil And Filter Change 1. Operate the engine until warm (approximately 5 minutes).2. Level the vehicle,r

130Model 10054 Rev. 11/03General Maintenance10. Install the drain plug (1) into the oil pan and tighten securely.11. Unlock and open right side engine

General Maintenance131Model 10054 Rev. 11/03A. Drain Water From Fuel Water Separator/Filter Unlock and open the right rear engine access door. Loosen

132Model 10054 Rev. 11/03General MaintenanceB. Change Fuel Filter The fuel filter (1) must be changed at shorter intervals with water evidence or cont

General Maintenance133Model 10054 Rev. 11/03C. Replace In-line Fuel Strainer1. Unlock and open the right rear engine access door.2. The in-line fuel s

134Model 10054 Rev. 11/03General MaintenanceD. Bleeding Fuel SystemAir must be vented from the fuel system whenever any component between the fuel tan

General Maintenance135Model 10054 Rev. 11/03The process to vent the high pressure fuel lines involves energizing the starter motor to rotate the crank

136Model 10054 Rev. 11/03General MaintenanceA. Engine Fan Belt Check1. Ground the carriage, place the travel select lever in (N) NEUTRAL, move the neu

General Maintenance137Model 10054 Rev. 11/03A. Hydraulic System OilHydraulic system oil can be either a hydraulic oil meeting the requirements of ISO

12Model 10054 Rev. 11/03Safety PracticesE. BatteriesThe following WARNING is intended to supplement and does not replace the warnings and information

138Model 10054 Rev. 11/03General MaintenanceB. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and oil is at room tem-perature.2

General Maintenance139Model 10054 Rev. 11/03C. Hydraulic Oil & Filter Change(Filter Only)(Oil & Filter)Change the hydraulic oil filter after t

140Model 10054 Rev. 11/03General Maintenance4. Clean area around filter head (1). Loosen but do not remove the nuts that secure the filter head to the

General Maintenance141Model 10054 Rev. 11/03A. Transmission Oil Level Check1. Level the vehicle, ground the carriage, place travel select lever in (N)

142Model 10054 Rev. 11/03General MaintenanceB. Transmission Oil & Filter Change(Filter Only)(Oil & Filter)Change the transmission oil filter a

General Maintenance143Model 10054 Rev. 11/033. Allow the transmission to cool.4. Place a receptacle under the transmission drain plug (3). Remove the

144Model 10054 Rev. 11/03General MaintenanceA. Axle Oil Level Check1. Level the vehicle, ground the carriage, place the travel select lever in (N) NEU

General Maintenance145Model 10054 Rev. 11/03B. Axle Oil ChangeNOTE: At the 1000 Hour Interval Oil Change also inspect the brake disk wear. Refer to “B

146Model 10054 Rev. 11/03General MaintenanceA. Brake Disk Wear Check(1000 Hour Intervals)Check the brake disks for wear every 1,000 hours of operation

General Maintenance147Model 10054 Rev. 11/033. Attach a remote portable hydraulic pressurizing unit to the parking brake gauge port (3) on the seconda

Safety Practices13Model 10054 Rev. 11/035. Moving Parts HazardDO NOT place limbs near moving parts. Severing of any body part can result.Turn OFF engi

148Model 10054 Rev. 11/03General Maintenance5. Pressurize the park brake with the pressurizing unit. Close the pump needle valve on the pressurizing u

General Maintenance149Model 10054 Rev. 11/03B. Rear Axle1. Working through the level plug hole (1), carefully use a screwdriver to spread the brake di

150Model 10054 Rev. 11/03General MaintenanceA. Wheel End Oil Level Check1. Position the vehicle on level ground, move the vehicle forward or backward

General Maintenance151Model 10054 Rev. 11/03B. Wheel End Oil Change1. Position the vehicle on level ground, move the vehicle forward or backward enoug

152Model 10054 Rev. 11/03General MaintenanceA. Tire Air Pressure CheckCheck all four tires:1. Remove the valve stem cap.2. Check tire pressure using a

General Maintenance153Model 10054 Rev. 11/03B. Wheel Lug Nut Torque Check1. Wire brush the area around the lug nuts if necessary.There are sep-arate l

154Model 10054 Rev. 11/03General MaintenanceThe batteries in this vehicle are maintenance free type batteries. They are shipped in the vehicle filled

General Maintenance155Model 10054 Rev. 11/03Battery ChargingUnder normal conditions, the engine alternator will have no problem keeping the batteries

156Model 10054 Rev. 11/03General MaintenanceThe fuses and relays in this vehicle protect the electrical system. The fuses most often fail if there is

General Maintenance157Model 10054 Rev. 11/03No. Amp Color Circuit Protected37.5 Amp Brown Boom/Outrigger Interlock4 7.5 Amp Brown Boom/Outrigger Inter

14Model 10054 Rev. 11/03Safety Practices1. Preparation and PreventionKnow the location and function of all vehicle controls.Make sure all persons are

158Model 10054 Rev. 11/03General MaintenanceNo. Volt Circuit Controlled112 Volt Left Outrigger Lock Relay2 12 Volt Right Outrigger Lock Relay3 12 Volt

General Maintenance159Model 10054 Rev. 11/03Cold Start Grid Heater FusesThe two 125 amp fuses (16) that protect the cold start grid heater are located

160Model 10054 Rev. 11/03General MaintenanceECM Fuses and RelaysThe three fuse holders (1), that protect the ECM diagnostic system, are located inside

General Maintenance161Model 10054 Rev. 11/03A. Intermediate Boom Chains Tension CheckCheck the intermediate boom chain tension by measuring the interm

162Model 10054 Rev. 11/03General Maintenance3. Measure the sag (1) in the intermediate boom extend chains (2) between the bottom of the chains and the

General Maintenance163Model 10054 Rev. 11/035. Go to the back of the vehicle and remove the rear cover from the back of the boom.6. Check the measurem

164Model 10054 Rev. 11/03General Maintenance7. If the measurement is more than 11" (279 mm), tighten the retract chain locknut (1) located on the

General Maintenance165Model 10054 Rev. 11/0311. Measure the sag (3) in the intermediate boom extend chains (4) between the bottom of the chains and th

166Model 10054 Rev. 11/03General MaintenanceB. Intermediate Boom Chain Tension Adjustment(As required)NOTE: Always perform the “Intermediate Boom Chai

General Maintenance167Model 10054 Rev. 11/034. Start the vehicle, with the outriggers lowered completely, cycle the boom in and out several times. Wit

Safety Practices15Model 10054 Rev. 11/034. Underground HazardsKnow the location of all underground hazards before operating this vehicle in a new area

168Model 10054 Rev. 11/03General MaintenanceC. Inner Boom Chain Tension CheckCheck the inner boom chain tension by measuring the inner boom extend cha

General Maintenance169Model 10054 Rev. 11/03Before making any adjustments to the inner boom extend chain, check the following measurement at the rear

170Model 10054 Rev. 11/03General Maintenance7. If the measurement is more than 14.25" (362 mm), tighten the inner boom retract chain locknut (1)

General Maintenance171Model 10054 Rev. 11/03If the measurement is within the range of 13.75" (349 mm) - 14.25" (362 mm) measure the inner bo

172Model 10054 Rev. 11/03General MaintenanceD. Inner Boom Chain Tension Adjustment(As required)NOTE: Always perform the “Inner Boom Chain Tension Chec

General Maintenance173Model 10054 Rev. 11/033. Start the vehicle, with the outriggers lowered completely, cycle the boom in and out several times. Wit

174Model 10054 Rev. 11/03General MaintenanceE. Boom Chain Inspection(250 Hour Intervals)Under normal operating conditions the boom chains will need to

General Maintenance175Model 10054 Rev. 11/03Following are some examples of dynamic shock loading which can impose abnormal loads above the endurance l

176Model 10054 Rev. 11/03General MaintenanceInspection Guidelines1. Park the vehicle on level ground. Place the travel select lever in (N) NEUTRAL, pl

General Maintenance177Model 10054 Rev. 11/03ElongationDouble Extend Chains:When the original length (3) of 12.00" (305 mm) per foot of new chain

16Model 10054 Rev. 11/03Safety Practices6. Elevating PersonnelUse only a compliant work platform meeting the ASME B56.6 standards for lifting and lowe

178Model 10054 Rev. 11/03General MaintenanceTurning or Protruding PinsHighly loaded chain, operating with inadequate lubrication can generate abnormal

General Maintenance179Model 10054 Rev. 11/03Cracked PlatesInspect the chains very carefully, front and back as well as side to side, for any evidence

180Model 10054 Rev. 11/03General MaintenanceF. Chain Lubrication(1000 Hour Intervals)After inspection and before being returned to service, chains mus

General Maintenance181Model 10054 Rev. 11/03G. Wear Pad Inspection(50 Hour Intervals)Visually inspect boom wear pads between the boom sections at the

182Model 10054 Rev. 11/03General MaintenanceH. Wear Pad Replacement(As Wear Pad Indicators Indicate)Each boom pad (1) is manufactured with a convenien

General Maintenance183Model 10054 Rev. 11/03StorageA. Before StoringPerform the following steps prior to placing the vehicle in storage:1. Clean the e

184Model 10054 Rev. 11/03General Maintenance6. Review and familiarize yourself and any other operator with all the safe and proper operating procedure

Test Procedures185Model 10054 Rev. 11/03Test ProceduresTo test the function of the Stabil-TRAK system, read the Stabil-TRAK system test instructions o

186Model 10054 Rev. 11/03Test ProceduresStabil-TRAK System Test ProceduresStep 1a. Place the vehicle on a level surface with 0° sway.b. Have the boom

Test Procedures187Model 10054 Rev. 11/03IMPORTANT! Perform Steps 5 thru 9 with the engine rpm at idle.Step 5a. Keep the service brake pedal depressed.

Safety Practices17Model 10054 Rev. 11/03DO NOT exceed the rated lift capacity of the vehicle as structural damage and unstable conditions will result.

188Model 10054 Rev. 11/03Test ProceduresIf steps 1 through 9 prove positive, the Stabil-TRAK system is functioning properly and the vehicle can be ret

Test Procedures189Model 10054 Rev. 11/03To test the function of the Boom/Outrigger Interlock System perform the “Stabil-TRAK System Test” begining on

190Model 10054 Rev. 11/03Test ProceduresIf steps 1 through 5 prove positive, the Boom/Outrigger Interlock System is functioning properly and the vehic

Test Procedures191Model 10054 Rev. 11/03To check that the parking brake/transmission de-clutch system is functioning properly, perform the following t

192Model 10054 Rev. 11/03Test ProceduresTest 3 - Park Brake Hold Performancea. With the rated load of 10,000 lbs (4.536 Kg) on the forks, drive the ve

Test Procedures193Model 10054 Rev. 11/03If the vehicle does not drive “straight,” the steering could be out-of-phase. Perform the following Four Wheel

194Model 10054 Rev. 11/03SpecificationsSpecificationsEngine Crankcase Oil:Capacity with Filter Change ... 10.5 quart

Specifications195Model 10054 Rev. 11/03Wheel Ends:Wheel End Capacity (Front Axle)...1.7 quarts (1,6 liters)Wheel End Capac

196Model 10054 Rev. 11/03SpecificationsWith Standard 17.5 - 25 Tires:(A) Length (less forks) ... 239 inches (6

Specifications197Model 10054 Rev. 11/03Rating:...12V DC Negative GroundNumber of Batteries: .

WARNING: Improper operation of this vehicle can cause injury or death. Only trained and authorized operators should operate this vehicle.Before start

18Model 10054 Rev. 11/03Safety Practices8. Emergency Exit Rear WindowThe rear window (1) in the enclosed cab can be used as an emergency exit by remov

198Model 10054 Rev. 11/03SpecificationsRelay Ratings:Park Brake Disengage...12V

Index199Model 10054 Rev. 11/03AAccelerator Pedal ...24Accident Prevention Tags ...5Air Cleaner ...

Index200Model 10054 Rev. 11/03Exhaust Fumes ... 10Extend Interlock Mode ... 66FFalling Load Hazard ...

Index201Model 10054 Rev. 11/03Operating ...68Operator’s Seat Adjustment ...36Outer Primary Element ...

Index202Model 10054 Rev. 11/03Truss Boom w/Winch - Outriggers Up ... 87Truss Boom w/Winch Operation ... 47Turn Signal Light

Accident Prevention TagsAccident Prevention Tags8990401 Origin 5/00OS2180

Accident Prevention TagsOS21808990401 Origin 5/00

Replacement ManualsIf the owner/operator or safety manuals that were originally shipped with your vehicle are lost, stolen or need replacement, contac

Safety Practices19Model 10054 Rev. 11/0310.Do Not Jump If a vehicle ever becomes unstable and starts to tip over:• BRACE YOURSELF and STAY WITH THE VE

20Model 10054 Rev. 11/03Safety Practices12.Falling Load HazardDO NOT exceed the total rated load capacity of the specific type fork being used. Each f

Safety Practices21Model 10054 Rev. 11/03DO NOT by-pass or disconnect any electrical or hydraulic circuits. Consult the JLG Service Department or your

22Model 10054 Rev. 11/03Safety Practices4107971DANGERVEHICLE TIPOVER, outriggersover holes or voids can causedeath or serious injury.ALWAYS fully lowe

Safety Practices23Model 10054 Rev. 11/03FALLING OFF ATTACHMENT,can result in death orserious injury.DO NOT TRAVELwith personnel ina work platform.4110

24Model 10054 Rev. 11/03OperationOperationAccelerator PedalPressing down the accelerator pedal (1) increases engine and hydraulic speed of the vehicle

Operation25Model 10054 Rev. 11/03Ignition SwitchUsing the ignition switch key (5), the switch may be turned clockwise from the OFF (6) position to the

26Model 10054 Rev. 11/03OperationSteering Select SwitchThis vehicle has one steering select switch (1) with three positions. The switch is located in

Operation27Model 10054 Rev. 11/03Park Brake SwitchThe Parking Brake Switch (3) has two positions:ENGAGED ...toggle switch downwardDISENGAGED.

Table of Contents1ã 2003 JLG Industries, Inc.IntroductionThe Manual...2Replacement Parts...2Repo

28Model 10054 Rev. 11/03OperationNeutral Lock LeverThe Travel Select Lever (1) is equipped with a neutral lock. The Neutral Lock Lever (2) locks the T

Operation29Model 10054 Rev. 11/03Travel Select LeverThe Travel Select Lever (3) has three positions to select direction of travel:F = FORWARD (4) ...

30Model 10054 Rev. 11/03OperationGear Select LeverThe Gear Select Lever (1) has a twist grip handle with four positions. Vehicles have four forward ge

Operation31Model 10054 Rev. 11/03Boom Control LeverThe boom control lever (2) is a joystick with variable motion from the center to control the boom f

32Model 10054 Rev. 11/03OperationAttachment Tilt and Frame Sway Control LeverThe attachment tilt and frame sway control is a joystick (1) with four pe

Operation33Model 10054 Rev. 11/03Outrigger Control SwitchesThe left (2) and right (3) outrigger control switches raise or lower the corresponding outr

34Model 10054 Rev. 11/03OperationIMPORTANT! Outrigger equipped vehicles can be used with the outriggers in either the raised or lowered position. The

Operation35Model 10054 Rev. 11/03Seat BeltIMPORTANT! Inspect the seat belt every time it is used, looking for cut or worn webbing, or any defect in th

36Model 10054 Rev. 11/03OperationOperator’s Seat AdjustmentThe operator’s seat can be adjusted three ways:A. Fore and Aft AdjustmentPull the handle (1

Operation37Model 10054 Rev. 11/03HourmeterThe hourmeter (6) records engine operating hours and has a total readout of 9,999.99 hours. It is located at

2Model 10054 Rev. 11/03IntroductionIntroductionThis Owners/Operators Manual provides the information you need to properly operate and maintain this ve

38Model 10054 Rev. 11/03OperationInstrument Cluster Light TestTest the bulbs in the instrument cluster before starting the engine.Turn the ignition sw

Operation39Model 10054 Rev. 11/03Function Indicator LightsA. Stabil-TRAK Indicator LightThe Stabil-TRAK light (8) will come ON when the system has bee

40Model 10054 Rev. 11/03OperationB. Park Brake LightThe park brake light (1) illuminates any time the park brake is applied and the ignition switch is

Operation41Model 10054 Rev. 11/03Warning Indicator LightsThere are five additional indicator lights in the instrument cluster that will illuminate dur

42Model 10054 Rev. 11/03OperationD. Engine Oil Pressure Warning Indicator LightThe engine oil pressure warning indicator light (1) will come ON during

Operation43Model 10054 Rev. 11/03Function Indicator LightsThere are two additional indicator lights located on the right side of the front dash.A. Eng

44Model 10054 Rev. 11/03OperationB. Engine Function Indicator LightsThe engine function indicator lights (1) are located in the upper switch bank on t

Operation45Model 10054 Rev. 11/03Frame Level IndicatorThe indicator (4) is mounted on the top inside of the Operator's Protective Structure (cab)

46Model 10054 Rev. 11/03OperationBoom Angle IndicatorThe boom angle indicator is a plumb arrow (1) with angular graduations (2) from minus 10° to plus

Operation47Model 10054 Rev. 11/03Auxiliary Attachment Control LeverThe auxiliary attachment control lever (5) controls the functions of an optional at

Safety Practices3Model 10054 Rev. 11/03Safety PracticesJLG reserves the right to make changes on and to add improvements upon its products at any time

48Model 10054 Rev. 11/03OperationWorklight Switch (Front, Rear & Boom Worklights)This three position rocker switch (1) controls the front, rear an

Operation49Model 10054 Rev. 11/03Beacon Light SwitchThis rocker switch (2) turns the beacon light ON and OFF. The switch is located in the lower switc

50Model 10054 Rev. 11/03OperationWorklight Switch (with Optional Road Lights)This rocker switch (1) activates the worklight system. The switch is loca

Operation51Model 10054 Rev. 11/03Emergency FlashersThis switch (2) is located in the upper switch bank on the right side dash panel.• To ACTIVATE the

52Model 10054 Rev. 11/03OperationTurn SignalsThe directional signals are ACTIVATED from the lever (1) on the right side of the steering wheel and will

Operation53Model 10054 Rev. 11/03Windshield Wiper ControlThis three position rocker switch (7) controls the speed of the windshield wiper. This switch

54Model 10054 Rev. 11/03OperationSkylight Wiper ControlThis rocker switch (1) turns the skylight wiper ON and OFF. This switch is located in the lower

Operation55Model 10054 Rev. 11/03Cab Heater & Fan ControlThe cab heater controls (3) are located directly below the switch banks on the right side

56Model 10054 Rev. 11/03OperationRear Window LatchThe rear window (1) can be partially opened and secured in place with the rear window latch (2). To

Operation57Model 10054 Rev. 11/031. Check safety belt for damage. Check for frayed or cut seat belt web-bing, damaged buckles or loose mounting bracke

4Model 10054 Rev. 11/03Safety PracticesSignal WordA signal word is a distinctive word located on hazard decals and used throughout this manual that al

58Model 10054 Rev. 11/03Operation1. Enter the cab using the hand holds and adjust the seat for comfort-able operation.2. Adjust the mirrors to obtain

Operation59Model 10054 Rev. 11/03The engine is equipped with a 120 volt 750 watt block heater. Block heaters are recommended when temperatures drop be

60Model 10054 Rev. 11/03Operation8. The engine oil pressure warning indicator light should go OFF within five seconds after starting. If the light rem

Operation61Model 10054 Rev. 11/03Make sure the vehicle is level to assure an accurate fuel level reading. The fuel tank is capable of holding 37 gallo

62Model 10054 Rev. 11/03OperationFuel CapUnlock the fuel cap (1) through the fuel cap access hole (2).Slowly remove the fuel cap from the fuel fill ne

Operation63Model 10054 Rev. 11/03Understanding the Stabil-TRAK SystemThe following describes the three basic modes of the patented Stabil-TRAK system.

64Model 10054 Rev. 11/03OperationLocked ModeWith the boom above 40° (1) and by activating one or more of the functions (as follows), the Stabil-TRAK s

Operation65Model 10054 Rev. 11/03Slow Pivot ModeWith the boom above 40° (4), the Stabil-TRAK System is now in the SLOW PIVOT MODE (5). In this mode th

66Model 10054 Rev. 11/03OperationUnderstanding the Boom/Outrigger Interlock SystemThe ultimate purpose of this interlock system is to add an extra mea

Operation67Model 10054 Rev. 11/03IMPORTANT! As an added measure of safety, ALWAYS remember to shift the Travel Select Lever into (N) NEUTRAL, move the

Safety Practices5Model 10054 Rev. 11/03Before beginning any maintenance or service, place an Accident Prevention Tag (1) on both the starter key switc

68Model 10054 Rev. 11/03OperationStarting Travel1. Enter the operator cab, fasten the seat belt, start the engine, apply the service brake pedal and d

Operation69Model 10054 Rev. 11/03Shifting Gears1. Rotate the twist grip of the gear select lever to the next desired gear. The transmission has four f

70Model 10054 Rev. 11/03OperationSteering ModesIMPORTANT! DO NOT change steering modes unless you are at a complete stop and all four tires are in the

Operation71Model 10054 Rev. 11/03Four Wheel Steer IndexingIf the vehicle does not drive “straight,” the steering could be ”out of phase.” Perform the

72Model 10054 Rev. 11/03Operation2. Front Wheel SteeringThe front wheels will steer in the direction that the steering wheel is turned. The rear wheel

Operation73Model 10054 Rev. 11/034. Maximum Fork SweepLeveling FrameWhen placing a load while on a slope, use the frame sway control to keep the vehic

74Model 10054 Rev. 11/03OperationQuick AttachThis vehicle is equipped with a quick attach system for easy attachment changing.Attachment RemovalBe sur

Operation75Model 10054 Rev. 11/03Attachment ReconnectBe sure you are performing this procedure on level ground.1. Position the vehicle directly behind

76Model 10054 Rev. 11/03OperationThe individual capacity charts are located inside a booklet (1) on the right side of the front dash. Capacity charts

Operation77Model 10054 Rev. 11/03As the boom is extended, boom extend letters (2) will appear on the left side of the primary intermediate boom (4) vi

6Model 10054 Rev. 11/03Safety PracticesThe following symbol definitions will help you understand all hazard related decals and load charts used on thi

78Model 10054 Rev. 11/03OperationReading The Capacity ChartExample (1):1. The operator has placed the load onto the forks, fully retracted the boom, p

Operation79Model 10054 Rev. 11/03Standard Carriage Capacity Chart - Outriggers Up411045210054ASME B56.6 - 2002 PART lll284812162040°24710,000lbs8000lb

80Model 10054 Rev. 11/03OperationStandard Carriage Capacity Chart - Outriggers Down2848121620240 ft323640280 ft481216202432364044-4485256ABCDEFGH40°68

Operation81Model 10054 Rev. 11/03Side Tilt Carriage - Outriggers Up4110454WITH SKY TRAK MANUFACTUREDSIDE TILT CARRIAGES ONLY1005491217202327.48000lbs2

82Model 10054 Rev. 11/03OperationSide Tilt Carriage - Outriggers DownWITH SKY TRAK MANUFACTUREDSIDE TILT CARRIAGES ONLY411045510054280 ft4816202432364

Operation83Model 10054 Rev. 11/03Swing Carriage - Outriggers UpWITH SKY TRAK MANUFACTUREDSWING CARRIAGES ONLY411045610054ABCE91116.52028280 ft48162024

84Model 10054 Rev. 11/03OperationSwing Carriage - Outriggers DownWITH SKY TRAK MANUFACTUREDSWING CARRIAGES ONLY4110457100542848121620240 ft323640280 f

Operation85Model 10054 Rev. 11/0315 Foot Truss Boom - Outriggers UpWITH SKY TRAK MANUFACTURED15' TRUSS BOOMS ONLY411045810054313539ABCDE280 ft481

86Model 10054 Rev. 11/03Operation15 Foot Truss Boom - Outriggers Down41104591005415'51280 ft4812202432364044-44852566064687228 4812162024 0 ft323

Operation87Model 10054 Rev. 11/033 Foot Truss Boom w/Winch - Outriggers Up411037910054172327.42848121620240 ft323640280 ft4816202432364044-448525640°6

Safety Practices7Model 10054 Rev. 11/03Hazard Symbols-OH2110OH2120OH2300OH2130OH2140OH2150OH2161Lead Acid Batteries Generate Explosive GasesRotating F

88Model 10054 Rev. 11/03Operation3 Foot Truss Boom w/Winch - Outriggers Down411038010054WITH SKY TRAK APPROVEDTRUSS BOOM WINCH ONLYALWAYS travel slow

Operation89Model 10054 Rev. 11/03All approved forks for this vehicle are marked with a maximum load capacity rating. This rating is stamped on the lef

90Model 10054 Rev. 11/03OperationTo pick a load, tilt the carriage forward so the forks hang freely on the fork shaft. Move the forks inward or outwar

Operation91Model 10054 Rev. 11/03b. Width of the platform shall not be wider than the width of the vehicle, measured across the load bearing tires plu

92Model 10054 Rev. 11/03Operation10. A body belt and lanyard is to have an attaching point for freedom of movement, and its length is to limit free fa

Operation93Model 10054 Rev. 11/036. Be sure the vehicle is in a level position (side to side) before any operation is begun. Use the frame sway to lev

94Model 10054 Rev. 11/03OperationElevating Personnel1. Make sure there are no overhead obstructions or electrical wires above the platform before lift

Operation95Model 10054 Rev. 11/03Numerous attachments, marketed by JLG are available for this vehicle. The capacity charts attached to this vehicles d

96Model 10054 Rev. 11/03Operation1. Bring the vehicle to a complete stop using the service brakes.2. Park the vehicle on level ground.3. Place the tra

Emergency Operations97Model 10054 Rev. 11/03Emergency OperationsTowing a disabled vehicle should only be attempted after exhausting all other options.