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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
6036, 6042, 8042,
10042 & 10054
6036 & 6042
S/N 0160037788 thru 0160045063 excluding
0160042742, 0160042747 & 0160042755
8042, 10042 & 10054
S/N 0160029593 thru 0160045249 including
0160045255 excluding 0160042754, 0160042762,
0160042877, 0160042911, 0160043185,
0160043220 & 0160043244
31200352
Revised
April 4, 2012
Seitenansicht 0
1 2 3 4 5 6 ... 169 170

Inhaltsverzeichnis

Seite 1 - Operation & Safety

Operation & SafetyManualOriginal InstructionsKeep this manual with machine at all times.An Oshkosh Corporation CompanyModels6036, 6042, 8042, 1004

Seite 2 - EXHAUST WARNING

Table of Contentsiv 31200352Section 7 - Lubrication and Maintenance7.1 Introduction...

Seite 3 - REVISION LOG

Section 5 - Attachments5-28 31200352Mast Carriage (S/N 0160037788 & After)Use Mast Carriage Attachment Capacity ChartTo determine maximum capacity

Seite 4 - Modifications

Section 5 - Attachments5-2931200352Operation:• Always lower forks fully in mast before engaging load.• To drive with a load, lower forks fully in mast

Seite 5 - CONTACT:

Section 5 - Attachments5-30 31200352Fork Mounted HookUse Appropriate Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Teleha

Seite 6 - Other Publications Available

Section 5 - Attachments5-3131200352Operation:• Pallet or lumber forks of an appropriate load rating must be used. Do not use withcubing or block forks

Seite 7 - TABLE OF CONTENTS

Section 5 - Attachments5-32 31200352Fork ExtensionUse Appropriate Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehandl

Seite 8 - Table of Contents

Section 5 - Attachments5-3331200352Operation:• Heavy part of load must be against carriage backrest.• Do not allow load center of gravity to be in fro

Seite 9

Section 5 - Attachments5-34 31200352Truss BoomUse Appropriate Truss Boom Attachment Capacity ChartTo determine maximum capacity, refer to “Telehandler

Seite 10

Section 5 - Attachments5-3531200352Installation Procedure:• Refer to “Attachment Installation” on page 5-16.WARNINGCRUSH HAZARD. Maintain a minimum of

Seite 11 - 1.2 GENERAL PRECAUTIONS

Section 5 - Attachments5-36 31200352BucketUse Appropriate Bucket Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attachment/Fork Ca

Seite 12 - 1.3 OPERATION SAFETY

Section 5 - Attachments5-3731200352Equipment Damage Precautions• Except for lifting or dumping a load, the boom must be fully retracted for allbucket

Seite 13 - Tip Over Hazard

Section 1 - General Safety Practices1-131200352SECTION 1 - GENERAL SAFETY PRACTICES1.1 HAZARD CLASSIFICATION SYSTEMSafety Alert System and Safety Sign

Seite 14 - 1-4 31200352

Section 5 - Attachments5-38 31200352Grapple Bucket (S/N 0160037788 & After)Use Grapple Bucket Capacity ChartTo determine maximum capacity, refer t

Seite 15 - 1-531200352

Section 5 - Attachments5-3931200352Operation:• Raise or lower boom to appropriate height and open grapple for loading materialfrom stockpile.• Align t

Seite 16 - Travel Hazard

Section 5 - Attachments5-40 31200352Concrete Bucket (Before S/N 0160037788)To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capaci

Seite 17 - Load Falling Hazard

Section 5 - Attachments5-4131200352Operation:• Close bucket gate, level bucket and fully retract and lower boom to load material.• Distribute material

Seite 18 - Lifting Personnel

Section 5 - Attachments5-42 31200352Auger (Before S/N 0160037788)To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on pag

Seite 19 - Driving Hazards on Slopes

Section 5 - Attachments5-4331200352Operation:• Travel in accordance with requirements set forth in Section 1 - General SafetyPractices.Equipment Damag

Seite 20 - 1-10 31200352

Section 5 - Attachments5-44 31200352Sweeper (Before S/N 0160037788)To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on p

Seite 21 - 1-1131200352

Section 5 - Attachments5-4531200352Operation:• Travel in accordance with requirements set forth in Section 1 - General SafetyPractices.• Lower sweeper

Seite 22 - Fall Hazard

Section 5 - Attachments5-46 31200352Personnel Work PlatformUse Appropriate Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “

Seite 23 - Chemical Hazards

Section 5 - Attachments5-4731200352Preparation and Setup:1. Ensure the telehandler is on a firm surface and is level.2. Engage the park brake. Blockin

Seite 24 - 1-14 31200352

Section 1 - General Safety Practices1-2 312003521.3 OPERATION SAFETYElectrical Hazards• This machine is not insulated and does not provide protection

Seite 25 - PARENT METAL CRACK WELD CRACK

Section 5 - Attachments5-48 31200352This Page Intentionally Left Blank

Seite 26 - 2-2 31200352

Section 6 - Emergency Procedures6-131200352SECTION 6 - EMERGENCY PROCEDURES6.1 TOWING A DISABLED PRODUCTThe following information assumes the telehand

Seite 27 - 2.2 SAFETY DECALS

Section 6 - Emergency Procedures6-2 312003526.2 EMERGENCY LOWERING OF BOOMIn the event of total loss of engine power or hydraulic pump failure with an

Seite 28 - 2-4 31200352

Section 7 - Lubrication and Maintenance7-131200352SECTION 7 - LUBRICATION AND MAINTENANCE7.1 INTRODUCTIONService the product in accordance with the ma

Seite 29 - 2-531200352

Section 7 - Lubrication and Maintenance7-2 312003527.2 GENERAL MAINTENANCE INSTRUCTIONSPrior to performing any service or maintenance on the telehandl

Seite 30 - 2-6 31200352

Section 7 - Lubrication and Maintenance7-3312003527.3 SERVICE AND MAINTENANCE SCHEDULE10 & 1st 50 Hour Maintenance ScheduleOH4132ChangeTransmissio

Seite 31 - 2-731200352

Section 7 - Lubrication and Maintenance7-4 3120035250, 250 & 1st 500 Hour Maintenance ScheduleNote: Engine oil and filter service interval can be

Seite 32 - 2-8 31200352

Section 7 - Lubrication and Maintenance7-531200352500 & 1000 Hour Maintenance ScheduleOH4152500EVERYChange FuelFilter & StrainerCheck WheelLug

Seite 33 - 4105621 REV. D

Section 7 - Lubrication and Maintenance7-6 312003522000 Hour Maintenance ScheduleOH46012000EVERYChangeEngine CoolantEngineValve LashAdjustment

Seite 34 - 2-10 31200352

Section 7 - Lubrication and Maintenance7-7312003527.4 LUBRICATION SCHEDULES50 Hour Lubrication Schedule6036, 6042, 8042 & 10042OH416250EVERY

Seite 35 - 2-1131200352

Section 1 - General Safety Practices1-331200352Tip Over HazardGeneral• For additional load requirements, refer to the appropriate capacity chart.• Nev

Seite 36 - 2.3 WALK-AROUND INSPECTION

Section 7 - Lubrication and Maintenance7-8 3120035210054OH424250EVERY

Seite 37 - 2-1331200352

Section 7 - Lubrication and Maintenance7-931200352250 Hour Lubrication Schedule6036 & 6042OA1820EVERY2506042 ONLY

Seite 38 - Operational Check

Section 7 - Lubrication and Maintenance7-10 312003528042, 10042 & 10054OH4172EVERY250

Seite 39 - 2.5 OPERATOR CAB

Section 7 - Lubrication and Maintenance7-11312003521000 Hour Lubrication ScheduleOH41811000EVERY

Seite 40 - Cab Door Window (if equipped)

Section 7 - Lubrication and Maintenance7-12 312003527.5 OPERATOR MAINTENANCE INSTRUCTIONSFuel SystemA. Fuel Level Check1. Check fuel gauge (1) located

Seite 41 - 3.1 GENERAL

Section 7 - Lubrication and Maintenance7-1331200352B. Drain Fuel/Water Separator1. Perform “Shut-Down Procedure” on page 4-4.2. Open engine access doo

Seite 42 - 3.2 CONTROLS

Section 7 - Lubrication and Maintenance7-14 31200352Air Intake SystemA. Air Filter Restriction Indicator Check1. Perform “Shut-Down Procedure” on page

Seite 43 - Dash Controls and Indicators

Section 7 - Lubrication and Maintenance7-1531200352B. Element Change (as restriction indicator indicates)1. Unlock air cleaner cover (4), turn counter

Seite 44 - Instrument Cluster

Section 7 - Lubrication and Maintenance7-16 31200352Engine OilA. Engine Oil Level Check1. Perform “Shut-Down Procedure” on page 4-4.2. Open engine acc

Seite 45 - Engine Function Indicators

Section 7 - Lubrication and Maintenance7-17312003524. If oil is low, remove oil fill cap (4) and add motor oil to bring oil up to the full mark in the

Seite 46 - Ignition

Section 1 - General Safety Practices1-4 31200352• MAINTAIN proper tire pressure at all times. If proper tire pressures are notmaintained, this machine

Seite 47 - Parking Procedure

Section 7 - Lubrication and Maintenance7-18 31200352Hydraulic OilA. Hydraulic Oil Level Check1. Be sure all cylinders are fully retracted and machine

Seite 48 - Transmission Control Lever

Section 7 - Lubrication and Maintenance7-1931200352TiresA. Tire Air Pressure Check1. Perform “Shut-Down Procedure” on page 4-4.2. Remove valve stem ca

Seite 49 - 3-931200352

Section 7 - Lubrication and Maintenance7-20 31200352B. Tire DamageFor pneumatic tires, when any cut, rip or tear is discovered that exposes sidewall o

Seite 50 - Boom Joystick

Section 7 - Lubrication and Maintenance7-2131200352E. Wheel InstallationTorque lug nuts after first 50 hours and after each wheel installation.Note:

Seite 51 - 3-1131200352

Section 7 - Lubrication and Maintenance7-22 31200352Transmission OilA. Transmission Oil Level Check1. Apply park brake, shift transmission to "Ne

Seite 52 - Auxiliary Hydraulic Joystick

Section 7 - Lubrication and Maintenance7-2331200352Engine Cooling SystemA. Engine Coolant Level Check6036 Before S/N 0160039338 excluding 0160024571 &

Seite 53 - 3-1331200352

Section 7 - Lubrication and Maintenance7-24 312003526036 S/N 0160039338 & After including 0160024571 & 01600379116042 S/N 0160039075 & Aft

Seite 54 - 3-14 31200352

Section 7 - Lubrication and Maintenance7-2531200352BatteryA. Battery Check1. Perform “Shut-Down Procedure” on page 4-4.2. Open rear access door.3. Wea

Seite 55 - Steer Mode Change

Section 7 - Lubrication and Maintenance7-26 31200352This Page Intentionally Left Blank

Seite 56 - Locked Mode

Section 8 - Additional Checks8-131200352SECTION 8 - ADDITIONAL CHECKS8.1 STABIL-TRAK (6042, 8042, 10042 & 10054)A. Stabil-Trak Indicator TestStabi

Seite 57 - Outrigger Interlock Mode

Section 1 - General Safety Practices1-531200352Non-Suspended Load• DO NOT drive with boom raised.Suspended Load• Tether suspended loads to restrict mo

Seite 58 - Adjustments

Section 8 - Additional Checks8-2 312003528.2 BOOM/OUTRIGGER INTERLOCK (10054)A. Boom/Outrigger Interlock System TestBoom/Outrigger Interlock system op

Seite 59 - Seat Belt

Section 9 - Specifications9-131200352SECTION 9 - SPECIFICATIONS9.1 PRODUCT SPECIFICATIONSCapacitiesEngine Crankcase OilCapacity with Filter Change6036

Seite 60 - 3-20 31200352

Section 9 - Specifications9-2 31200352Overflow Bottle Capacity6036 (Before S/N 0160039338 excluding 0160024571 & 0160037911)6042 (Before S/N 01600

Seite 61 - SECTION 4 - OPERATION

Section 9 - Specifications9-3312003528042 (S/N 0160038967 & After excluding 0160038971 & 0160038984)10042 (S/N 0160038368 & After excludin

Seite 62 - Cold Weather Starting Aids

Section 9 - Specifications9-4 31200352Tires603613.00 x 24, G-2/L-2 Bias Ply Traction - 12 plyPneumatic...

Seite 63 - Battery Boosted Starting

Section 9 - Specifications9-531200352804213.00 x 24, G-2/L-2 Bias Ply Traction - 12 ply (Before S/N 0160037788 Only)Pneumatic...

Seite 64 - Shut-Down Procedure

Section 9 - Specifications9-6 31200352PerformanceMaximum Lift Capacity6036 & 6042 ...

Seite 65 - Picking Up a Load

Section 9 - Specifications9-731200352Maximum Travel Speed ...20 mph (32 kph)Towing Ca

Seite 66 - Leveling Procedure

Section 9 - Specifications9-8 312003526042...168 in (4267 mm)8

Seite 67 - Disengaging a Load

Section 9 - Specifications9-931200352804213.00 x 24 (Before S/N 0160037788 Only)Air Filled ...

Seite 68 - Picking Up a Suspended Load

Section 1 - General Safety Practices1-6 31200352Travel Hazard• Steering characteristics differ between steer modes. Identify the steer modesettings of

Seite 69 - Transporting a Suspended Load

Section 9 - Specifications9-10 31200352This Page Intentionally Left Blank

Seite 70 - Disengaging a Suspended Load

Index131200352AAccessory Control Lever ... 3-14Additional Checks... 8-1Adjusting/Moving Forks ...

Seite 71 - 4110226 4110226

Index2 31200352HHazard Classification System... 1-1Hydraulic Oil Level... 7-18Hydraulic Operated Attachment ... 5-18H

Seite 72

Index331200352TTip Over Hazard... 1-3Tires ... 7-19, 9-4Air Pressure ...

Seite 74 - 5.2 UNAPPROVED ATTACHMENTS

Inspection, Maintenance and Repair LogSerial Number ______________________________Date CommentsInspection, Maintenance and Repair Log

Seite 75 - Before S/N 0160037788

Inspection, Maintenance and Repair LogDate Comments

Seite 76

TRANSFER OF OWNERSHIPTo Product Owner:If you now own but ARE NOT the original purchaser of the product covered by this manual, we would like to know w

Seite 78

Hand SignalsSpecial Signals - When signals for auxiliary equipment functions or conditions not covered are required, they shall be agreed upon in adva

Seite 79

Section 1 - General Safety Practices1-731200352Load Falling Hazard• Never suspend load from forks or other parts of carriage.• DO NOT burn or drill ho

Seite 80

JLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: +1-717-485-5161Customer Support Toll Free: 1-877-554-5438Fax: +1-717-485-6417JLG

Seite 81 - Capacity Indicator Locations

Section 1 - General Safety Practices1-8 31200352Lifting Personnel• When lifting personnel, USE ONLY a JLG approved personnel work platform,with proper

Seite 82 - Sample Capacity Chart

Section 1 - General Safety Practices1-931200352Driving Hazards on SlopesTo maintain sufficient traction and braking capabilities, travel on slopes as

Seite 83

CALIFORNIA PROPOSITION 65BATTERY WARNINGBattery posts,terminals and relatedaccessories containlead and lead compounds,chemical known to theState of Ca

Seite 84

Section 1 - General Safety Practices1-10 31200352Pinch Points and Crush HazardsStay clear of pinch points and rotating parts on the telehandler.• Stay

Seite 85

Section 1 - General Safety Practices1-1131200352• Keep clear of boom holes.• Keep arms and hands clear of attachment tilt cylinder.• Keep hands and fi

Seite 86 - Example 4

Section 1 - General Safety Practices1-12 31200352Fall Hazard• Enter using the proper hand holds and steps provided. Always maintain 3-pointcontact whe

Seite 87

Section 1 - General Safety Practices1-1331200352Chemical HazardsExhaust Fumes• DO NOT operate machine in an enclosed area without proper ventilation.•

Seite 88 - 5.6 ATTACHMENT INSTALLATION

Section 1 - General Safety Practices1-14 31200352This Page Intentionally Left Blank

Seite 89

Section 2 - Pre-Operation and Inspection2-131200352SECTION 2 - PRE-OPERATION AND INSPECTION2.1 PRE-OPERATION CHECK AND INSPECTIONNote: Complete all r

Seite 90 - Hydraulic Operated Attachment

Section 2 - Pre-Operation and Inspection2-2 312003528. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operatio

Seite 91 - 5.7 ADJUSTING/MOVING FORKS

Section 2 - Pre-Operation and Inspection2-3312003522.2 SAFETY DECALSEnsure all DANGER, WARNING, CAUTION and instructional decals and propercapacity

Seite 92 - 5.8 ATTACHMENT OPERATION

Section 2 - Pre-Operation and Inspection2-4 31200352OH377141101844110184411017241102261705881411022617063001706300C-1001020304050607080410526241074424

Seite 93 - Carriage w/Forks

Section 2 - Pre-Operation and Inspection2-531200352OH43724108302410830217063001706300C41001814100181410517141051711001109596(6036 & 6042)100110393

Seite 94 - Side Tilt Carriage

Revision Loga31200352Revision LogREVISION LOGFebruary 21, 2007 - A - Original Issue of ManualFebruary 24, 2009 - B - Added additional models and revis

Seite 95

Section 2 - Pre-Operation and Inspection2-6 312003526036 S/N 0160038391 & After, 6042 S/N 0160038497 & After,8042 S/N 0160038609 & After,

Seite 96 - Swing Carriage

Section 2 - Pre-Operation and Inspection2-731200352OH45512.5 GPM9.5 lpmMAX1001109053 REV A10011090531706296EXPLOSIVE GASEScould cause death orserious

Seite 97

Section 2 - Pre-Operation and Inspection2-8 31200352OH4561410830241083024100181410018141051714105171ROTATING PARTS couldcrush or cut causing deathor s

Seite 98

Section 2 - Pre-Operation and Inspection2-931200352ISOOH4570ANGUS-PALM 0054139140429941074624105621 REV. D4107462100111028210011102821001092877170628

Seite 99

Section 2 - Pre-Operation and Inspection2-10 31200352OH45812.5 GPM9.5 lpmMAX1001109053 REV A1001109053411022641102261705881(6036 & 6042)1705881(80

Seite 100 - Section 5 - Attachments

Section 2 - Pre-Operation and Inspection2-1131200352OH45914108302410830241001814100181410517141051711706285(BOTH SIDES)4110226411022617060981706098 B1

Seite 101

Section 2 - Pre-Operation and Inspection2-12 312003522.3 WALK-AROUND INSPECTIONBegin your walk-around inspection at item 1, as noted below. Continue t

Seite 102 - Fork Mounted Hook

Section 2 - Pre-Operation and Inspection2-13312003524. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for

Seite 103

Section 2 - Pre-Operation and Inspection2-14 312003522.4 WARM-UP AND OPERATIONAL CHECKSWarm-Up CheckDuring warm-up period, check:1. Heater, defroster

Seite 104 - Fork Extension

Section 2 - Pre-Operation and Inspection2-15312003522.5 OPERATOR CABThe telehandler is equipped with an open or enclosed ROPS/FOPS cab.WARNINGNever op

Seite 105

Read This FirstbRead This FirstThis manual is a very important tool! Keep it with the machine at all times.The purpose of this manual is to provide ow

Seite 106 - Truss Boom

Section 2 - Pre-Operation and Inspection2-16 312003522.6 WINDOWSKeep all windows and mirrors clean and unobstructed.Cab Door Window (if equipped)• Cab

Seite 107

Section 3 - Controls and Indicators3-131200352SECTION 3 - CONTROLS AND INDICATORS3.1 GENERALThis section provides the necessary information needed to

Seite 108

Section 3 - Controls and Indicators3-2 312003523.2 CONTROLS1. Transmission Control Lever: See page 3-8.2. Dash Controls and Indicators: See page 3-3.3

Seite 109

Section 3 - Controls and Indicators3-331200352Dash Controls and Indicators1. Park Brake Switch: See page 3-7 for details.2. Frame Level Indicator: Ena

Seite 110

Section 3 - Controls and Indicators3-4 31200352Instrument Cluster1. Hourmeter: Records and indicates engine operating hours.2. Stabil-Trak Indicator (

Seite 111

Section 3 - Controls and Indicators3-531200352Engine Function IndicatorsThe engine function indicators (1) illuminate when an engine fault occurs duri

Seite 112

Section 3 - Controls and Indicators3-6 31200352Ignition• In the "RUN" position, voltage is available for all electrical functions.• Full clo

Seite 113

Section 3 - Controls and Indicators3-731200352Park BrakePark brake switch controls the application and release of the park brake. Indicator onswitch i

Seite 114 - Auger (Before S/N 0160037788)

Section 3 - Controls and Indicators3-8 31200352Transmission Control LeverDirection of Travel SelectionTransmission control lever (1) engages forward o

Seite 115

Section 3 - Controls and Indicators3-931200352Gear SelectionGear selection is located on the twist grip handle (2) of transmission control lever.• Twi

Seite 116

Read This FirstcThis product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representative for

Seite 117

Section 3 - Controls and Indicators3-10 31200352Boom JoystickThe boom joystick (1) controls the boom functions.Boom Functions• Move the joystick back

Seite 118 - Personnel Work Platform

Section 3 - Controls and Indicators3-1131200352Frame Level and Attachment Tilt JoystickThe middle joystick (2) controls the left to right frame level

Seite 119

Section 3 - Controls and Indicators3-12 31200352Auxiliary Hydraulic JoystickThe auxiliary hydraulic joystick (1) controls function of attachments that

Seite 120

Section 3 - Controls and Indicators3-1331200352Outrigger Switches (10042 & 10054)The rear switches (2) control the outriggers.• The left switch co

Seite 121 - Moving Longer Distances

Section 3 - Controls and Indicators3-14 31200352Accessory Control Lever (if equipped)The accessory control lever (1) operates the turn signals, parkin

Seite 122 - ANGUS-PALM 005413

Section 3 - Controls and Indicators3-15312003523.3 STEER MODESThree steer modes are available for operator use.Note: 2-Wheel Front Steer mode is requ

Seite 123 - Clothing and Safety Gear

Section 3 - Controls and Indicators3-16 312003523.4 STABIL-TRAK™ SYSTEM (6042, 8042, 10042 & 10054)Free Pivot ModeWith boom below 40° (1), the St

Seite 124 - 7-2 31200352

Section 3 - Controls and Indicators3-17312003523.5 BOOM/OUTRIGGER INTERLOCK SYSTEM (10054)The interlock system allows the boom to be extended to its m

Seite 125 - 7-331200352

Section 3 - Controls and Indicators3-18 312003523.6 OPERATOR SEATAdjustmentsPrior to starting engine adjust seat for position and comfort.1. Suspensio

Seite 126 - 7-4 31200352

Section 3 - Controls and Indicators3-1931200352Seat BeltFasten seat belt as follows:1. Grasp both free ends of the belt making certain that belt webbi

Seite 127 - 7-531200352

Read This FirstdOther Publications AvailableService Manual6036 (Before S/N 0160039338 excluding 0160024571 &0160037911)...

Seite 128 - Adjustment

Section 3 - Controls and Indicators3-20 312003523.7 BOOM ANGLE AND EXTENSION INDICATORS• The boom angle indicator (1) is located on the left side of t

Seite 129 - 50 Hour Lubrication Schedule

Section 4 - Operation4-131200352SECTION 4 - OPERATION4.1 ENGINEStarting the EngineThis machine can be operated under normal conditions in temperatures

Seite 130 - 7-8 31200352

Section 4 - Operation4-2 31200352Cold Weather Starting AidsIf your telehandler is equipped with a block and grid heater, the following applies:• Grid

Seite 131 - 6042 ONLY

Section 4 - Operation4-331200352Battery Boosted StartingIf battery-boost starting (jump-start) is necessary, proceed as follows:• Never allow vehicles

Seite 132 - 7-10 31200352

Section 4 - Operation4-4 31200352Normal Engine Operation• Observe gauges and indicators frequently to be sure all systems are functioningproperly.• Be

Seite 133 - 7-1131200352

Section 4 - Operation4-5312003524.2 OPERATING WITH A NON-SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you li

Seite 134 - FROM TOP OF MACHINE

Section 4 - Operation4-6 31200352Transporting a LoadAfter engaging the load and resting it against the backrest, tilt the load back toposition it for

Seite 135 - 7-1331200352

Section 4 - Operation4-731200352Placing a LoadBefore placing any load be sure that:• The landing point can safely support the weight of the load.• The

Seite 136 - Air Intake System

Section 4 - Operation4-8 312003524.3 OPERATING WITH A SUSPENDED LOADLift Load Safely• You must know the weight and load center of every load you lift.

Seite 137 - 7-1531200352

Section 4 - Operation4-931200352Transporting a Suspended Load• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Pract

Seite 138 - Engine Oil

Table of Contentsi31200352TABLE OF CONTENTSRevision LogRead This FirstOperator Qualifications ... b

Seite 139 - 7-1731200352

Section 4 - Operation4-10 31200352Placing a Suspended LoadBefore placing any load be sure that:• The landing point can safely support the weight of th

Seite 140 - Hydraulic Oil

Section 4 - Operation4-11312003524.4 LOADING AND SECURING FOR TRANSPORTTiedown1. Level the telehandler prior to loading.2. Using a spotter, load the t

Seite 141 - 7-1931200352

Section 4 - Operation4-12 31200352Lifting• When lifting machine, it is very important that the lifting device and equipment isattached only to designa

Seite 142 - 7-20 31200352

Section 5 - Attachments5-131200352SECTION 5 - ATTACHMENTS5.1 APPROVED ATTACHMENTSTo determine if an attachment is approved for use on the specific tel

Seite 143 - 7-2131200352

Section 5 - Attachments5-2 312003525.2 UNAPPROVED ATTACHMENTSDo not use unapproved attachments for the following reasons:• Range and capacity limitati

Seite 144 - COLD MIN

Section 5 - Attachments5-3312003525.3 JLG SUPPLIED ATTACHMENTSBefore S/N 0160037788AttachmentPart NumberApplicable Model6036 6042 8042 10042 10054Carr

Seite 145 - Engine Cooling System

Section 5 - Attachments5-4 31200352Truss Boom w/ Winch, 3 ft (914 mm) 7160400 XXXXXTruss Boom, 12 ft (3658 mm) 7119700 X X XTruss Boom, 15 ft (4572 mm

Seite 146 - 7-24 31200352

Section 5 - Attachments5-531200352S/N 0160037788 & AfterAttachmentPart NumberApplicable Model6036 6042 8042 10042 10054Carriage, 48 in (1220 mm) 6

Seite 147 - 7-2531200352

Section 5 - Attachments5-6 31200352Bucket, 96 in - 1.5 yd31001100823 XXXXXBucket, 102 in - 2.0 yd31001100824 XXXXXGrapple Bucket, 96 in - 1.75 yd30930

Seite 148 - 7-26 31200352

Section 5 - Attachments5-731200352This Page Intentionally Left Blank

Seite 149 - SECTION 8 - ADDITIONAL CHECKS

Table of Contentsii 31200352Park Brake... 3-7Parking Procedure...

Seite 150 - Section 8 - Additional Checks

Section 5 - Attachments5-8 312003525.4 TELEHANDLER/ATTACHMENT/FORK CAPACITYPrior to installing the attachment verify it is approved and the telehandle

Seite 151 - SECTION 9 - SPECIFICATIONS

Section 5 - Attachments5-9312003525.5 USE OF THE CAPACITY CHARTTo properly use the capacity chart (see page 5-10), the operator must first determinean

Seite 152 - Section 9 - Specifications

Section 5 - Attachments5-10 31200352Sample Capacity ChartBefore S/N 0160037788Note: This is a sample capacity chart only! DO NOT use this chart, use

Seite 153

Section 5 - Attachments5-1131200352To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following icons which m

Seite 154

Section 5 - Attachments5-12 31200352S/N 0160037788 & AfterNote: This is a sample capacity chart only! DO NOT use this chart, use the one located

Seite 155

Section 5 - Attachments5-1331200352To identify the proper capacity chart on telehandlers equipped with outriggers, referto the following icons which m

Seite 156 - Performance

Section 5 - Attachments5-14 31200352ExampleA contractor owns a model xxxxx telehandler with a fork carriage. He knows thisattachment may be used with

Seite 157 - Dimensions

Section 5 - Attachments5-1531200352This Page Intentionally Left Blank

Seite 158

Section 5 - Attachments5-16 312003525.6 ATTACHMENT INSTALLATION1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Lock Lever 6. Q

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Section 5 - Attachments5-1731200352This installation procedure is designed for one-person operation. Prior to exiting cab,perform “Shut-Down Procedure

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Table of Contentsiii312003524.4 Loading and Securing for Transport ...4-11Tiedown ...

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Section 5 - Attachments5-18 31200352Hydraulic Operated Attachment1. Install attachment (see page 5-16).2. Lower attachment to ground and perform “Shut

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Section 5 - Attachments5-19312003525.7 ADJUSTING/MOVING FORKSCarriages may have different locations where forks can be positioned. Two differentmethod

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Section 5 - Attachments5-20 312003525.8 ATTACHMENT OPERATION• Capacities and range limits for the telehandler change depending on theattachment in use

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Section 5 - Attachments5-2131200352Carriage w/ForksUse Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehandler/Attachme

Seite 165 - Date Comments

Section 5 - Attachments5-22 31200352Side Tilt CarriageUse Side Tilt Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehan

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Section 5 - Attachments5-2331200352Operation:• Approach load with forks centered on load and stop telehandler.• Level telehandler before side tilting

Seite 167 - TRANSFER OF OWNERSHIP

Section 5 - Attachments5-24 31200352Swing CarriageUse Swing Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Telehandler/Att

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Section 5 - Attachments5-2531200352Operation:• To drive with a load, keep forks pointed forward and travel in accordance with therequirements set fort

Seite 169 - Hand Signals

Section 5 - Attachments5-26 31200352Dual Fork Positioning CarriageUse Carriage Attachment Capacity ChartTo determine maximum capacity, refer to “Teleh

Seite 170 - JLG Worldwide Locations

Section 5 - Attachments5-2731200352Operation:• Travel in accordance with the requirements set forth in Section 1 - GeneralSafety Practices.Equipment D

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