Skytrak 6036 Service Manual Bedienungsanleitung PDF herunterladen (Seite 95)

Section 8A Perkins Engine

Model 6036/6036T S/N 9B0500 thru 14833

8A-3

8A.4 ENGINE MAINTENANCE

8A.4.1 Left and Right Sides of Engine

Throughout this section, the left or right side of the

engine is the side of the engine when viewed from

the flywheel end.

8A.4.2 Maintenance Intervals

Your engine will require maintenance:

• daily before operation

• every 250 hours or three months

• every 500 hours or six months

• every 1000 hours or annually

• every 2500 hours or two years

Use shorter intervals if ambient temperature is

consistently below 0 °F (–18 °C), above 100 °F

(38 °C), if frequent stops are made or if you are

operating in a dusty environment. Consult your

engine distributor for recommended intervals.

Fig. 8A.1 Check Engine Coolant and Oil Levels

8A.2 STANDARD PRACTICES

Cleanliness is very important during the repair of a

diesel engine. Contamination of the engine during

repair will reduce the life of an engine.

Gaskets will be replaced and gasket faces will be

cleaned, where applicable.

In reassembly and inspection, all parts are to be

thoroughly cleaned, and where present, burrs and

scale are to be removed.

Any open ports of high precision components such

as fuel system equipment, exposed by removal or

disassembly, will be covered until reassembled to

prevent the entry of foreign material.

Use a suitable sealant such as Loctite

when

installing screws into “through” holes into the

interior of the engine.

NOTE: Screw threads which have been sealant

coated can be identified by their red, blue, etc.

color.

8A.3 UNIFIED THREADS

All threads used on the engine are Unified Series

and American Pipe Series.

Unified threads are not interchangeable with BSF

and although BSW have the same number of

threads per inch as Unified Coarse Series, inter-

changing is not recommended, due to a difference

in thread form.

8A.1 DISCLAIMER AND SCOPE

OF THE INSTRUCTIONS

IMPORTANT: These instructions cover only the

routine maintenance of the engine. Refer to your

Perkins Engine Distributor for engine diagnosis,

repair and component replacement.

A gradual running in of a new engine is not

necessary. Full load can be applied to a new

engine as soon as the engine is put into service

and the coolant temperature is at least 140 °F

(60 °C). Extended light load operation during the

early life of the engine is not recommended. Do

not run engine at high no load speeds. Do not

apply an overload to the engine.

These instructions are written for world wide use.

In territories where legal requirements govern

engine smoke emission, noise, safety factors etc.,

then all instructions, data and dimensions given

must be applied in such a way that, after servicing

(preventive maintenance) or repairing the engine,

it does not contravene the local regulations when

in use.

8A.5 ENGINE MAINTENANCE

Daily Before

Operating Engine

8A.5.1 Inspect the Engine

1. Level the forklift, lower carriage to ground,

shut off engine and engage park lock.

2. Unlock and open the access doors and look

for any change in engine appearance such as

leaks, loose or damaged parts, and worn or

damaged belts.

OA0242

COOLANT

OVERFLOW

BOTTLE

DIPSTICK

OIL

FILTER

OIL FILL

CAP

3. Check the fan for cracks, loose rivets and bent

or loose blades. Make sure it is securely

mounted and capscrews are tightened.

Replace fan if damaged.

4. Continue with next step.

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