Skytrak 6036 Service Manual Bedienungsanleitung PDF herunterladen (Seite 115)

Section 8A Perkins Engine

Model 6036/6036T S/N 9B0500 thru 14833

8A-23

8A.16 HOW TO OVERHAUL

THE ENGINE

Refer to the Perkins Engine Workshop Manual for

the 4.236 Series engines (Publication No.

601TPD1229) for engine overhaul.

(a) Remove the U-bolt assembly or bearing

straps, Fig. 6.1, attaching the drive shaft

cross assembly to the drop box input shaft

yoke. Slide slip joint towards transmission

so cross slips out of drop box input shaft

yoke.

NOTE: Wrap tape around bearings and cross so

bearings don’t drop off cross.

(b) Remove the cap and bolt assembly or

bearing straps securing the drive shaft

cross assembly to the transmission output

shaft yoke.

NOTE: Wrap tape around bearings and cross so

bearings don’t drop off cross.

(c) Remove drive shaft assembly from forklift.

18. Detach and remove the hydraulic lines from

the main pump.

IMPORTANT: Be sure main suction line is raised

above level in reservoir.

19. Detach and remove the transmission cooler

lines at the transmission.

20. Remove the engine and transmission from the

forklift frame as follows:

(a) Attach a suitable engine hoist to the lift

plates, Fig. 8A.32, on the top of the

engine.

(b) Remove both transmission mounts from

the transmission and frame.

(c) Remove the capscrew, vibration mount,

rebound washer, and locknut attaching the

engine mount to the frame.

(d) Pull the engine and transmission out the

rear of the forklift.

21. With the engine and transmission adequately

supported, separate the engine from the

transmission as follows:

(a) Remove one of the two access hole

plastic plugs on the engine flywheel

housing.

(b) Remove the eight torque converter drive

plate screws and washers.

(c) Remove the eleven capscrews securing

the converter housing to the flywheel

housing.

(d) Using a suitable engine hoist, separate the

transmission from the engine.

8A.17 HOW TO INSTALL THE

ENGINE IN FORKLIFT

1. Install two 2.5" (63,5 mm) guide studs in the

engine housing as shown in Fig. 8A.34.

2. Rotate the engine flywheel to align a drive

plate mounting screw hole with the flywheel

housing access hole.

3. Install a 4.0" (101,6 mm) long locating stud

(0.375-24 fine thread) in a drive plate nut as

shown in Fig. 8A.35.

4. Rotate the drive plate to align the locating

stud, Fig. 8A.35 with the flywheel drive plate

mounting screw hole positioned in step 2.

5. Position the transmission on the flywheel

housing with the guide and locating studs

aligned.

6. Install the nine capscrews securing the

converter housing to the flywheel housing.

7. Remove the two guide studs and install the

remaining two capscrews securing the con-

verter housing to the flywheel housing.

Torque all eleven housing capscrews to 25 to

30 lb-ft (34 to 41 Nm).

8. Using the access hole on the flywheel hous-

ing, remove the drive plate locating stud and

install a capscrew in its place. Snug the

capscrew, but do not tighten it.

9. Rotate the engine flywheel and individually

install the remaining seven flywheel to drive

Fig. 8A.34 Guide Studs

GUIDE STUDS

FLYWHEEL

FLYWHEEL

HOUSING

MA0391

1 2 ... 110 111 112 113 114 115 116 117 118 119 120 ... 341 342

Kommentare zu diesen Handbüchern

Keine Kommentare