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SECTION 5
OUTRIGGER HYDRAULIC CIRCUIT
(10042/10054 Only)
1
2
3
1
2
3
4
5
6
Port
“B1”
1
5
1
Extend
Port
Retract
Port
Extend
Port
Retract
Port
Front
To Left Cylinder
Extend Port
To Left Cylinder
Retract Port
To Right Cylinder
Extend Port
To Right Cylinder
Retract Port
Port
“A2”
Port
“A1”
Underneath View of Valve Plate
See “Valve Plate Assembly”
Port
“B2”
6
Outrigger
Valve
Secondary
Control
Valve
Steer
Select
Valve
Pressure
Reducing Valve
Stabilizer
Cylinder Valve
PH0412
10042/10054 Rev. 2/00
- Illustrated Parts Manual 1
- Table of Contents 3
- T of C 2 4
- 2000JLG Industries, Inc 4
- MAIN FRAME 6
- HOODS AND GUARDS 8
- OPERATOR’S CAB - OPEN 10
- OPERATOR’S CAB - CLOSED 12
- CAB DOOR 14
- OPERATOR’S SEAT 16
- CONTROL CONSOLE 18
- TRANSMISSION SHIFT CONTROLS 20
- SECTION 2 25
- THROTTLE PEDAL CONTROL 28
- SERVICE BRAKE PEDAL CONTROL 30
- FRONT WINDSHIELD WIPER 32
- CAB HEATER 34
- AUX. HYDRAULIC CONTROL 36
- SKYLIGHT WINDSHIELD WIPER 40
- SOFT CAB ENCLOSURE 42
- CONVERTER GROUP 46
- FORWARD, REVERSE, LOW AND 2ND 48
- OUTPUT, IDLER AND THIRD 50
- TRANSMISSION CLUTCH GROUPS 52
- CONTROL VALVE ASSEMBLY 54
- EMERGENCY BRAKE 56
- TRANSMISSION MOUNTING 58
- ENGINE CONNECT 60
- CONVERTER AND LAYSHAFT 62
- OIL PRESSURE PUMP 64
- INPUT SHAFT 66
- OIL LEVEL 68
- GEARBOX HOUSING 69
- CLUTCH PACK 1ST GEAR - 1 OF 2 70
- CLUTCH PACK 1ST GEAR - 2 OF 2 72
- CLUTCH PACK 2ND GEAR - 1 OF 2 74
- CLUTCH PACK 2ND GEAR - 2 OF 2 76
- CLUTCH PACK 3RD GEAR - 1 OF 2 78
- CLUTCH PACK 3RD GEAR - 2 OF 2 80
- OUTPUT SHAFT 83
- PARKING BRAKE 84
- POWER TAKE-OFF SHAFT 86
- GEARSHIFT SYSTEM 88
- CONTROL VALVE 90
- OIL TUBES 94
- (S/N 9909 & After) 100
- DRIVE SHAFT - FRONT AND REAR 102
- DIFFERENTIAL CARRIER ASSEMBLY 106
- AXLE STEERING JOINTS 108
- AXLE WHEEL ENDS 110
- 8042/10042/10054 Rev. 2/00 114
- SECTION 3 115
- WHEELS AND TIRES - 8042 116
- (S/N 0118 & Before) 120
- (S/N 0119 thru 1598) 122
- (S/N 1599 & After) 124
- TORSION COUPLER 126
- EXHAUST SYSTEM 128
- AIR CLEANER 130
- FUEL SYSTEM 132
- FUEL SYSTEM (EPA) 134
- POWER STEERING CIRCUIT 136
- CONTROL VALVES CIRCUIT 140
- (S/N 9908 & Before) 144
- SECTION 5 149
- VALVE PLATE ASSEMBLY 154
- TRANSMISSION COOLING CIRCUIT 158
- AUXILIARY HYDRAULIC CIRCUIT 162
- OUTRIGGER HYDRAULIC CIRCUIT 164
- HYDRAULIC RESERVOIR 166
- MAIN PUMP 168
- IMPORTANT: 172
- BOOM EXTEND CYLINDER 173
- BOOM HOIST CYLINDER 176
- FRAME TILT CYLINDER 180
- STABILIZER CYLINDER 182
- SLAVE CYLINDER 185
- ATTACHMENT TILT CYLINDER 188
- OUTRIGGER CYLINDER 190
- SWING CARRIAGE CYLINDER 194
- SIDE TILT CARRIAGE CYLINDER 196
- STEERING CYLINDER 198
- MAIN CONTROL VALVE 202
- SECONDARY CONTROL VALVE 204
- SECTION 6 206
- (S/N 0291 & Before) 210
- (S/N 0292 thru 9908) 212
- (S/N 9909 and After) 214
- SECTION 7 216
- LIGHTING SYSTEM 226
- OUTRIGGER ELECTRICAL HARNESS 228
- DECALS AND PAINT 231
- OUTER BOOM 232
- S/N 0884 & Before Only 232
- SECTION 9 234
- INNER BOOM - 8042 AND 10042 236
- QUICK ATTACH 238
- CARRIAGE 48" 240
- CARRIAGE 60" 242
- CARRIAGE 72" 244
- (Optional) 247
- OUTRIGGERS 250
- SWING CARRIAGE 252
- SHEET MATERIAL HANDLER 254
- UTILITY BUCKET 256
- 31 ± 3 lb/ft (42 ± 4 Nm) 258
- Hose Carrier 260
- (Reference Only) 260
- INNER BOOM - 10054 262
- 8042/10042 Rev. 2/00 264
- (S/N 1084 & Before) 266
- (S/N 1085 & After) 268
- BOOM EXTEND CHAINS - 10054 270
- BOOM RETRACT CHAINS - 10054 272
- TRUSS BOOM 12 AND 15 FT 278
- SECTION 10 281
- GENERAL TROUBLESHOOTING 281
- STABIL-TRAK SYSTEM 282
- Pressure Test Kit 283
- Flowmeter Kit 283
- 8042 Hydraulic Diagram 284
- (S/N 1167 & Before) 284
- From Kit P/N 7118782 285
- Hydraulic Pump Flow Test 285
- (S/N 1168 thru 2194) 286
- (S/N 2195 thru 9908) 288
- From Kit P/N 7133413 291
- TRANSMISSION 298
- (S/N 9908 & Before) 308
- (S/N 9909 & After) 309
- (S/N 8540 & Before) 310
- (S/N 8541 thru 9908) 312
- Auxiliary Circuits 322
- (S/N 2194 & Before) 322
- Auxiliary Schematic 323
- (S/N 10881 & Before) 336
- (S/N 10882 & After) 337
- 10054 Electrical Schematic 341
- 10042 Outrigger Logic Circuit 343
- 10054 Outrigger Logic Circuit 344
- (S/N 0292 & After) 351
- 8042/10042 Stabilizer Circuit 352
- (S/N 0292 thru S/N 9908) 353
- 10054 Stabilizer Circuit 355
- Stabil-TRAK System 358
- Angle Of 359
- Stabil-TRAK 359
- Activation 359
- 8042/10042 362
- Free Pivot Mode 365
- Final Positioning Mode 367
- Locked Mode 369
- Relay Block located 380
- Relays located in Kick Panel 380
- Boom Extend Lockout Relay 390
- Outrigger Pressure Switches 390
- Extend Circuit Solenoid Valve 390
- Park Brake Disconnect Relay 390
- PART NUMBER INDEX 401
- JLG Worldwide Locations 412
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